What is the coalescence principle? Coalescence is the physical phenomenon through which liquid droplets, gas bubbles or solid particles come together to form larger entities.
Advantages
- High efficiency:
- 99.99% for particles with dimensions greater than 1 µm
- 99% for particles with dimensions greater than 0.5 µm
- 95% for particles with dimensions greater than 0.2 µm
- Reduced management and maintenance costs
- Modular system:
- Standard versions with 1 to 20 filtering elements
- Standard versions from 1000m³/h to 20000 m³/h
- Easy installation
- Customised plant engineering solutions
- Reliability over time
MCOS is a filtration system designed to separate oil and smoke particles from the air in particularly heavy duty work conditions, using the principle of coalescence. Applications for this type of filtration are heavy duty mechanical processing.
The air flow passes through the multilayer fibreglass filter element at low speed, where the coalescence process takes place. By crossing the increasingly thick layers of filtering material, the microparticles of the pollutants are agglomerated, reaching macroscopic dimensions.
Unlike traditional static filters, the coalescence filter does not work exclusively based on clogging, as the particles reach a weight that causes them to fall by gravity into the collecting tank, significantly increasing the useful life of the filter. Once the filter element has been crossed, the air flow goes back to the next element at a low enough speed to avoid dragging the finest particles. To ensure a higher level of purification it is possible to install an additional absolute filtration stage (FFA),with an efficiency rating of 99.99%.
The collected oil particles are expelled through a drain pipe positioned on the back of the filter.
Versions

MCOS Mini coalescence filter with integrated fan
A new version in the MCOS range. The small size of this new product allows the installation near to the machine.
The new MCOS Mini has been developed in two versions:
MCOS-Mini-G
To be installed on the ground
and is equipped with a bin for
the collection of oil.
MCOS-Mini-R
To be installed on top
of the machine tool.

MCOS coalescence filter with integrated fan
The MCOS coalescence series includes filters with centrifugal electric fans (with EU motor with IE3 efficiency) designed and built to be installed inside the machine with the advantage of eliminating its noise and reducing the installation space.

MCOS coalescence filter with ground fan
To allow installations with customised capacities and heads, the MCOS S series coalescence filters can be fitted with a fan installed on the ground.
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